Case Studies

One engineered change. One big number.

Real operations, real money saved. Every story starts with a load that was costing more than anyone realised.

Food & Beverage

Condensation eliminated

<0.5% damage, stable double-stacking

Problem

Hot-filled bottles sweated under solid wrap; rusting crowns and ruined labels drove damage above 2%.

Solution

Switched to Aerosconic with reinforced edges. Loads now breathe, cool dry and double-stack — damage under 0.5%.

Beverage Producer

Industrial

58% less film

per pallet, same containment

Problem

Heavy sacks were over-wrapped with thick commodity film to stop collapse.

Solution

Supersonic held the loads with far less material — a 58% film reduction.

Pet Food Manufacturer

Fresh Produce

Rejections cut

spoilage & customs holds down

Problem

Solid wrap restricted airflow; spoilage and fruit-fly customs rejections at destination.

Solution

Aerosconic kept produce fresh and pest-free through inspection.

Fresh Produce Exporter

Frozen & Cold-Chain

35% faster freezing

plastic use halved

Problem

Solid film slowed blast-freezing and used heavy plastic per pallet.

Solution

Aerosconic let cold air reach the product — 35% faster freeze, plastic halved.

Frozen Bakery

Logistics

£20,000 saved/yr

on wrap and damage combined

Problem

High cost-per-pallet and frequent re-wrapping across a busy depot.

Solution

Engineered reinforced film cut consumption and damage — a £20,000 annual saving.

Catering Wholesaler

Industrial

~£96,000/yr

40% less film at 20,000 pallets/mo

Problem

Pallets collapsing in transit at 20,000 pallets a month, with runaway film cost.

Solution

Supersonic cut film 40% and stopped collapse — saving roughly £96,000 a year.

Heavy Industrial

Illustrative — Figures indicative — to be confirmed at launch.

See where your wrapping operation is leaking money.

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