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The Packaging Engineering Blog

Field notes on stopping condensation, collapsing pallets, spoilage, plastic and film cost.

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Latest articles
Load Stability & Pallet ContainmentWhy Pallets Collapse

Containment force, not film thickness, keeps a load standing in transit.

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Load Stability & Pallet ContainmentContainment force explained: holding power vs film thickness

Why pallets collapse in transit and how containment force really works.

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Condensation & Moisture ControlWhy wrapped pallets sweat — and how to stop it

Stop wrapped pallets sweating — rust, mould and rejected loads.

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Condensation & Moisture ControlCondensation, rust and rejected loads: the hidden cost of solid film

Stop wrapped pallets sweating — rust, mould and rejected loads.

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Breathable / Perforated WrappingSolid vs Perforated Film

Why an airtight skin is the source of condensation, spoilage and slow freezing.

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Breathable / Perforated WrappingPerforation patterns: how much open area does your load need?

When breathability beats a solid skin, and how much open area a load needs.

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Pre-Stretch & Cost-Per-PalletCost Per Pallet, Explained

The only number that matters — and why roll price hides it.

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Pre-Stretch & Cost-Per-PalletPre-stretch explained: more wrap from less film

The metric that matters, and how pre-stretch delivers more wrap from less film.

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Plastic Reduction & the Plastic TaxReducing Plastic Without Losing Stability

How to cut 40–50% of material and improve stability at the same time.

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Plastic Reduction & the Plastic TaxCutting plastic without losing protection

The UK Plastic Packaging Tax and cutting plastic without losing protection.

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Paper Packaging & Void-FillHoneycomb paper vs plastic bubble wrap: a practical comparison

Honeycomb, crinkle and paper bubble versus plastic — a practical comparison.

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Paper Packaging & Void-FillChoosing void-fill: crinkle paper vs honeycomb vs paper bubble

Honeycomb, crinkle and paper bubble versus plastic — a practical comparison.

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Stretch-Wrapping Machinery & AutomationReplacing the shrink tunnel: stretch-wrap automation explained

Replacing the shrink tunnel with cold stretch-wrap automation.

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Stretch-Wrapping Machinery & AutomationHeat-shrink vs stretch wrapping: the energy and film maths

Replacing the shrink tunnel with cold stretch-wrap automation.

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Cold-Chain & Frozen LogisticsStop frozen blocks fusing: wrapping for blast-freeze

Wrapping for blast-freeze without fusing, condensation or rejection.

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Cold-Chain & Frozen LogisticsCold-chain pallet wrap: condensation, fusing and rejection

Wrapping for blast-freeze without fusing, condensation or rejection.

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Fresh Produce & Export PackagingWrapping respiring produce for export without spoilage

Wrapping respiring produce for export without spoilage or customs holds.

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Fresh Produce & Export PackagingFruit flies, humidity and customs rejection: an export packaging guide

Wrapping respiring produce for export without spoilage or customs holds.

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Food & Beverage PackagingHot-fill, canning and bottling: beating condensation on the line

Hot-fill, canning and bottling — beating condensation on the line.

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Food & Beverage PackagingFood-contact paper and films: what to check

Hot-fill, canning and bottling — beating condensation on the line.

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Industrial & Heavy-Load WrappingWrapping heavy, sharp and top-heavy loads safely

Heavy, sharp and top-heavy loads, and reinforced film for metals and building materials.

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Industrial & Heavy-Load WrappingReinforced film for building materials and metals

Heavy, sharp and top-heavy loads, and reinforced film for metals and building materials.

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Logistics, 3PL & Warehouse EfficiencyCutting film consumption across a 3PL operation

Cutting film consumption and fixing inconsistent wrapping across an operation.

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Logistics, 3PL & Warehouse EfficiencyWhy inconsistent wrapping is costing your warehouse

Cutting film consumption and fixing inconsistent wrapping across an operation.

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Film Specs & Micron MythsMicron Is Not Quality

Thickness is not containment. The metric that actually predicts a secure pallet.

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Film Specs & Micron MythsStretch, pre-stretch, cling, puncture: the specs that matter

Micron is not quality — how to read a stretch film spec.

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Packaging Compliance & StandardsRecyclability and kerbside: what your packaging claims must mean

Recyclability, kerbside claims and food-use certification.

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Packaging Compliance & StandardsFood-use certified packaging: what to ask your supplier

Recyclability, kerbside claims and food-use certification.

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E-commerce & Fulfilment ProtectionProtective packaging for fragile e-commerce without plastic

Protective, sustainable packaging for fragile e-commerce.

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E-commerce & Fulfilment ProtectionUnboxing that protects: paper void-fill for fulfilment

Protective, sustainable packaging for fragile e-commerce.

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Cost Reduction & ROI in PackagingWhere packaging cost really hides (and how to cut it)

Where packaging cost hides and how to build the ROI case.

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Cost Reduction & ROI in PackagingBuilding a packaging ROI case your FD will sign off

Where packaging cost hides and how to build the ROI case.

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